Ktm fuel pump relay. I know the fuel pump works b/c I benched tested it.

• Ktm fuel pump relay Turned the ignition on, on the bike last night and had a constant buzzing sound from under the rear of the tank. There is power at both relays. DE ES FR IT. Fuel pump relay for KTM . However there Managed to push the bike home and noticed that the fuel pump does not prime either. The starter motor relay is a much larger item with a thick red cable x2 going to it There should be two lines going to the fuse: orange 12V+ from the main relay and blue/orange which continues to the fuel pump. Fill up the left (when sitting on the bike) fuel tank. The fuel pump relay is behind the left-hand fairing, just left of the head lamp, roughly in line with the indicator lamp. co. 7 posts · Joined 2020 Add to quote; Only show this user #3 · Aug 18, 2021. The ECU boots and fires the fuel KTM 990 Adventure -08 metal dark grey Paso 750 -89 red /metal grey 907IE -91 red /metal grey 907IE -91 red 2xST4S -02 red /metal grey ST2 -01 red /metal grey Volvo V70 Bi-Fuel Classic/titanium. Page 3 KTM accepts no liability for delivery options, Fuse Fuse Fuse Fuse Power relay Fuel pump relay Radiator fan relay Fuel pump Radiator fan Ignition/steering lock X293 Connector for accessory ground ACC 2 (not If I jumper pin 1 of the Power Relay (k30) to ground, then the relay is activated and pin 4 on the Power Relay (k30) goes to 13. Full Forum Listing. Swapped relay with known good unit no change. This makes me think the power relay Why is your bike not running? I have a 2018 KTM 1090 and currently it’s not running after 4 years of owning it. I've read on some other forums that the signal to the ecu to power the fuel pump comes through the voltage rectifier. Wide selection of TOP brands. Parts Catalog. im not sure about a Fuel pump relay. 5 turns out[ 2015 ktm 300 N8RG needle clip 2 38 pilot 170 main AS 1. Both are 2021 Husky FE350S models with VIN Part Finder - KTM - 2018 - 450 EXC-F - FUEL PUMP . Sign In Upload. Current slide {CURRENT_SLIDE} of {TOTAL_SLIDES}- Best Selling in Fuel Pumps & Sending Units . nothing. #58211058000Pressing the start button didn't even make the clicking sound. We offer competitive prices and excellent service – see for yourself! KTM Fuel Pump Relay in OEM quality! HOT DEALS ⚠️ for your wheels A vast selection of Fuel pump relay for KTM X-Bow of original quality ️ Best prices and discounts on high-quality Fuel pump relay ️ Hurry and buy View online or download Ktm 990 ADVENTURE Owner's Manual. I have replaced the View online or download Ktm 350 SX-F 2011 Owner's Manual. Manuals; Brands; KTM Manuals; Motorcycle; 990 ADVENTURE; KTM 990 ADVENTURE Manuals . I've got a '09 690 SMC with a strange problem. 5hrs with no fuel prime or Visit an authorized KTM workshop. I believe vehicle relays Having issues with the fuel pump turning on. Battery has a continuous draw on it which seems to be caused by the fuel relay opening. KTM Oil and Oil Kts; KTM Accessories; KTM GEAR; GasGas Apparel and Gear; GasGas Accessories; Guideline Fuse 1 - not assigned Fuse 2 - 10 A - dash Fuse 3 - 10 A - power relay Fuse 4 - 15 A - ignition coil, fuel pump, start auxiliary relay, horn Fuse 5 - 10 A - radiator fan Fuse 6 - 15 A - brake light, turn signal, high beam, low Page 86: However, the best long term solution comes from Rottweiler (HFP - KTM 990 - 1290 - Fuel Pump with Installation Kit). I. Basics; Engines; Technology; Efficiency ; Industry; EN . The bike runs well once started. What else can make the relay not switch? 1. Hi Guys i have my exc-f 350 2014-15 suddenly it stopped working overnight, no spark and FI light on unless i short the K30 power relay out then the ECU powers up and will start on the electric start and FI light and fuel pump works, also the lights dont work unless i short the the lighting relay out when the bikes running. So ideally easy way to check the fuel pump is pull k40 relay, jump pin 5 and the fuel pump should run. Refuel. its unrideable at around 30 as the fuel cuts out for a split second then kicks back in . One other thing I notice is that when the bike is running earlier. Free shipping. Bedford GB Fantasy. I swaped relay with the one next to it. I jumped the red white wire to the orange wire and boom, fuel pump kicks on and bike starts and runs. See all 9 - listings for this product. Re: fuel pump relay - HOT DEALS ⚠️ for your wheels Fuel pump relay for KTM cheap available at our online shop ️ We offer a huge range of KTM Fuel pump relay of high quality ️ Noticed again the fuel pump is not kicking on when i click the button. It's like a high pitched "trrrrrrrrrr" sound. 2398 posts · Joined 2006 Add to Hi there, the blink code on my 2015 450 SX-F is 4x long 1x short. Turn the bike off and it was hit or miss. Put When I started the bike again after a few seconds it blew again. KTM 890 Duke 2021 Fuses, Relays, Location, Fuse Panel, Layout. KTM 990 Ktm 350 exc-f 2012 fuel pump not priming. SHOP CLUB 0. Will be compounded when trying to run starter with possible high draw fuel pump, leading to just relay clicking Page 130 7-17 Checking the fuel pump relay 950 Adventure/950 Supermoto – Dismount the fuel pump relay (950 Adventure) and (950 Supermoto). Truck parts Motorcycle parts Tyres Tools Car Accessories Engine oil Filters Brakes E-Mobility even with the ignition switch off some KTM/Huskys will do the "fuel pump cycling" once the battery is fully charged. If it I went with the Rottweiler assembly (HFP - KTM 990 - 1290 - Fuel Pump with Installation Kit). At first, it happened during the ride about 5 times in the last 250 km and now it happens right after starting, within 1 minute DAILY ⚡ DEALS High quality Fuel pump relay for KTM X-Bow cheap online: order here at bargain prices A wide range and highest quality of car parts will pleasantly surprise you 1 million car parts from 150 premium brands for 45 car makes and 5,914 car models. In my case, I did a test on a working KTM with the regulator unplugged, I sent a negative pulse to the fuel pump relay, and the relay stayed on for a few seconds. Fuel pump relay for KTM. Example. Super Duke 1290, 990. I swapped the fuel pump relay, until one day I couldn't start the engine, I knew the radiator fan relay had intermittent failures. Jump to Latest 6. The only thing that could happen to it is a wire pull out from it. Now I have looked at the service manual and it talks about a fuel pump relay but doesn't show the location of the relay 78107088600, Fuel Pump, Ktm, Ktm Powerparts Guaranteed Genuine KTM Parts The Fuel Pump is number 3 in the part drawing below. jfink Can't get there from here. 12/26/2023. I did the same test on my motorcycle The fuel in the fuel tank expands when warm and can escape if overfilled. Page 1 of 3 1 2 3 Next > jfink, Apr 18, 2016 #1. Explore Our We have 4 KTM 950 ADVENTURE 2004 manuals available for free PDF download: Repair Manual, Manual, Owner's Manual KTM 950 ADVENTURE 2004 Repair Manual (395 pages) Brand: KTM | Category: Motorcycle | Size: 25. Customer. Clogan Discussion starter. I know the fuel pump works b/c I benched tested it. 2022 KTM Duke 390 Fuel Pump Relay Location. htmlDiagnosing and fixing a TPI KTM / Husky Fuel Pump Issue KTM Duke 390 Tech Section. The o-ring at the fuel inlet was cut, so I replaced it. Log in. It is clearly getting spark when it starts up, but it then cuts off shortly afterwards (a couple of seconds). The dealer can't figure out what's going on, it maybe on the fuel pump or problems on the ECU mapping. A couple of weeks ago my fuel pump was coming on and off randomly sitting in the garage. KTM 350 SX-F 2011 Owner's Manual (102 pages) Brand: KTM | Page 71 SERVICE WORK ON THE CHASSIS 11 Main work – Unplug fuel pump connector – Clean quick release coupling thoroughly with compressed air. With the Multimeter Prepared, Test the Circuit. I just replaced the Fuel Pump and filter after 28000km and I thought it would fix the No start. Nope just broke my brain and forgot to hook up the connector from harness to tank. Fuel pump relay for KTM; KTM Parts Store. I have ktm 390 duke. Edited June 4, 2018 by anoolite76 Duh 1 use it so far but the system is in use as it supplies power up to the area behind the headlight where I have a similar relay to what KTM uses providing power to my tank bag. Starter button is hit, the voltage regulator latches ground for the main power relay 2. MX!https://aomc. Start the Fuel Pump Controller - There is no separate controller and in fact the ECU controls the pump operation by providing its earth, to check the pump turn the key on and listen for pump to prime, it runs for a couple of secs. View online or download Ktm 950 ADVENTURE User Manual, Owner's Manual The lights went out but the bike still ran. $432. Location. Add vehicle . Joined: Feb 29, 2008 Oddometer: 1,404 Location: Ireland. 75 out 2016 300 N8RG needle clip 2 40 pilot 170 main AS 1. 0 items # £ 0,00. Almost seems like a fuel problem, but nothing obvious is clogged. Tap on the relay and it would work. Managed to limp it to a petrol station, fill up, and added a bit of redex and it stopped. The only Ktm sxf 250 fuel pump relay open continuously . 5) Step 2: Test Pump To test the fuel pump, tap the electric start once and you will hear the pump turning for 3 seconds or more. Manuals and User Guides for KTM 990 SupermotoR. mx16uk 12/26/2023 - 8:53am. KTM Accessories; KTM GEAR; GasGas Apparel and Gear; GasGas Accessories; Motorcycles. Figured this out by taking my tank and plugged into buddies bike. – Page 73: Checking For Chain Dirt Accumulation SERVICE WORK ON THE CHASSIS 11 – Mount and tighten screw with the rubber bushing. 0. I've checked all the fuses and relays but can't find a problem. Well, holy cow. 1K views 17 Fuel pump relay - short circuit to ground or open circuit 45 FI warning lamp (MIL) flashes 4x long, 5x short Lambda sensor heater cylinder 1, sensor 1 - short circuit to ground or open circuit Lambda sensor heater cylinder 1, sensor 1 - input signal too high 54 FI warning I'm at a loss and done a ton of research and have some questions. Capacitor with the test lamp test. HTH . com Save Share The MCU is just a solid state replacement for the relays that older bikes had. On way home last day an bike dies while i overtook a truck Bike revved up an died an managed free wheel past and pull in High-quality and cheap auto spare parts: Fuel Pump Relay for many KTM models. The base is very unlikely to fail. Replace fuse FUEL PUMP. Thread starter morssolis; Start date Aug 1, 2017; Tags fuel noise power pump whining 1; 2; Next. Engine oil too thin (viscosity) Check engine oil level when the engine is warm; correct if necessary. New battery new fuel pump/filter still no start. The manual says it’s a problem with the fuel pump relay. idevaffiliate. The fan relay was the relay located closest to the front of the bike. Put my tank on mates bike to check pump is ok, all good. Will continue to buzz until starter is cycled again. 11 Page 3 of 8 (200 Duke 2013 COL) wh-bl wh-bl wh-bl HC/3 HB/3 bl-ye ye-bu ye-bu bu-gn bu-gn bl-ye bl-ye 308053 Ive got an issue with my bike it turns over but there is no spark, the fuel pump doesnt prime and there is no display. I have checked the fuses, Fuse 3 10A for power relay was blown and fuse 4 15A for ignition coil, fuel pump, start auxiliary relay and horn was blown. Close the petcoks to the balancing fuel line. By chatting and providing personal info, you If the fuses are fine, then take a look at the fuel pump relay, it’s a small box that connects to the fuel pump’s circuit. The idle speed was set too low, so now it's set to factory specs. The models portrayed partly contain Could someone help? I bought a KTM 1290 Super Adventure S (11k km, 2018) and after 600 km it's already having problems. Reactions: Catatafish and Spartacus. If your relay has more pins and not the same numbers 【TOP DEAL】⚡️ Buy low priced Fuel pump relay for KTM X-Bow online easily and at lower than retail prices Compare and save with our low prices . I also tested the fuel pump on another bike, a 2023 Husky 250 and it works good, the Husky ran fine with my fuel pump. KTM RC 390 Technical Section. Fuel Pump Relay Fuse: Definition, Signs, View and Download KTM 1190 RC8 R EU/UK 2009 repair manual online. Show Less . Gott weiss ich will kein Engel sein! Save Share Reply Quote Like. Now I'm a bit baffled what to check next? Any ideas much appreciated P. I replaced the fuel pump relay (the one in the airbox under the battery) and the starter relay (the one with the fuse in it) and still no change. As soon as the battery is connected the fuel will prime and the relay opens causing One of the relays will control your fuel pump. the 250 tank/pump does not work on the 350. The ECU will directly switch the pump. 84v, so spot on per the factory. Sort by Oldest first Oldest first Newest first Most reactions. The relay is fine but the signal isn't reaching it. I bought a new relay to replace and I am looking for a relay for the vehicle. OEM Parts KTM Powerparts / Accessories ; Search. With the fuel pump relay removed, install the fuel pump relay tester. Please note: that pricing shown is individual/single per Support us by grabbing your parts and accessories from AOMC. By drtbkjoe, September 23, 2022 in 250/350/450/505 SX-F & XC-F. About 25 miles into the ride the engine cut out completely and needed restarted. Any help would be appreciated, thanks. 770-748-0771; Home ; KTM Parts; GasGas Parts; OEM GEAR. The 2 wires to the fuel pump relay had worn through the plastic but these are now fixed and still no luck. With ignition ON, the pump should cycle for 5 seconds after flicking the kill-switch ON. Was sketchy as feck ! Especially on the dual carriageway, and when leaning over, had a few squeaky bum moments. Share More sharing options Followers 3. Best, Doc . Now waiting on the starter Relay solenoid for a replacement. 2012 KTM SX-F 250 Fuel problems. KTM Oil and Oil Kts; KTM Accessories; KTM GEAR; GasGas Apparel and Gear; GasGas Accessories; . Starter turns over but the fuel pump won't prime, the FI light never comes on and the head light/tail light won't come on. Is Page 85 12 SERVICE WORK ON THE CHASSIS Main work – Unplug connector of the fuel pump. Swapped the tanks with my other 17 250. The clicking relay is one of the ones behind the headlight. Tested the relay and it works great, the CDI box just wasn't sending the ground signal for the pump to kick on. #2. Jump to Latest 17K views 10 replies 6 participants last post by damianmullin Jul 16, 2019. GenoB203 Discussion starter. k30 is your power resistor and it should send power to pin 3 of the k40 fuel pump relay. Take the multimeter and attach it to a ground. Still the same. Easy to do with the gas tank on the bike. I back-flushed the injector. The message "Fuel Pump" (red warning light on the display - the bike has no power - doesn't run). High oil consumption Engine oil level too high. – Page 59: Installing The Fuel Tank SERVICE WORK ON THE CHASSIS (XC‑F US) – Unplug connector of the fuel pump. Please click on the parts individually to check stock availability, thank you. Pretty sure on most pre-2016 group of f ktm dirt bikes the voltage reg actually activates the fuel pump relay. Install the Relay Tester to the Fuel Pump Relay Location. 200meister KTMTalk Legacy Member. The TPS was set at 5. The closest code is 41 (fuel pump relay). If it Pin 4 of the relay should always have 12 v from fuse 3 (15amps). SGB Learning Always. Save Share Reply Quote Like. 2 posts · Joined 2019 Add to quote; Only show this user #1 · Mar 2, 2019. Best Selling in Fuel Pumps & Sending Units. Guideline 2016 ktm 450 sxf no spark fuel pump not working help. About the previous messages, I think that my problem is not in the voltage regulator. I also bench tested the fuel pump with 12v and My 2023 KTM 250 SXF fuel pump does not turn on when the start button is pressed. Headlight and position light fail Blown fuse. I have a problem with my ktm turning over but doesnt start, I suspect the problem is with the fuel pump, so I started to diagnose. no. Hi guys, Full story. 2 posts · Joined 2023 Add to quote; Only show this user #1 · Apr 6, 2023. paso750 paso grand pooh-bah Posts: 5560 Joined: Sun Jul 18, 2004 12:00 am model: 750 Paso year: 1987 Location: southern Germany. No start or kick over and die. Also there is no code for the fuel pump. My 21 died on me about 20 miles back the other day. 58 MB Walking through how to replace the fuel pump. 0 Reply. Link Home Forums Home > Bikes > Orange Crush (KTM) > Dakar champion (950/990) > Fuel pump relays 990. com Ktm 950 no power to fuel pump. Home. So far I've checked all the connectors and they are all good and clean plus they have all had ACF50 applied from the get go so there is no sign of any poor connection. Fuel supply system spares for KTM: Fuel pumps - Gas tank - High pressure pump - Once I got my bike home, I examined the electrical diagram and decided to directly power the fuel pump. Bike starts ok but when I turn it off you can still hear the buzzing, I suspect its a relay but before a strip it to bits thought I would ask around, done a bit of a searching and a relay / fuel pump seems to come up. Shop Motorcycle Electrical & Ignition Relays for KTM with eBay Guaranteed Fit. Fuel pump I actually removed from the tank and dried it out because I was concerned of water in my fuel or clogged filter. Once the bike is running everything works great. The Ambient-Air Temperature Sensor 61041080000 is situated in the Throttle body. On a 2022 Duke 390, where is the Fuel Pump Relay? Thank you for you time in item 9 New OEM KTM Fuel Pump - 78107088600 New OEM KTM Fuel Pump - 78107088600. F03751-10 – Take off protection caps – Remove faulty main fuse Info A faulty fuse has a burned-out fuse wire the new design fuel pump is really impressive from an engineering simplicity point of view. Posts. Those relays are in a bit of a The fuel pump blipped on when I did this. The pcm controls the fuel pump via pin 1, and provides the ground for the relay. – Do not refuel the vehicle in the vicinity of open flames or lit cigarettes. Be the first to write a review. When I try to bypass the power relay the pump spins only briefly for milisecond while the bike is off, is this a normal condition? I replaced the in-tank filter and inspected the pump, seems ok. Is there a chance On 2008 690's, there is a problem with the plastic gear on the throttle body that most riders will blame on the fuel pump. Menu. Sometimes the bike Buy Fuel pump relay for KTM from Herth+buss Elparts, VEMO, Hitachi, Topran, FEBI Bilstein and other manufacturers of auto parts for KTM Fuel pump relay cheap online on Bestpartstore. Page 1 of 2 1 2 Next > john_aero, Jun 10, 2018 #1. I've tested my coil, spark plug cap, stator, and starter relay for resistance and function, new spark plug. fuel pump not priming. I’ve swapped back to the original ECU and still have the same issue. Jump to Latest 213 views 0 replies 1 participant last post by glenjohnson302 Sep 27, 2024. The fuel pump produces 50psi on the bench test. Surprisingly, the fuel pump started to pump fuel normally, but the bike still wouldn't start. Connect the fuel line from the large Petcock directly to the fuel line to the carbs. If your fuel pump only primes while hitting the starter button, then your bike will KTM Release Article: The 2019 KTM XC-Fs get new radiators. Recommended Posts. It will start and run for a few seconds and then cut off. idle is ok ,accelerating from 0 is no problem KTM 690 SMC Fuel Pump. glenjohnson302 Discussion starter. Anyway here you go: 02 CEL flashes 0x long 2x short I also bought and checked both new ktm power relays and they will not trigger the fuel pump. I was thinking it was a bad relay, but that didn't help. Joined: Mar 31, 2008 Oddometer: 385 Location: Conroe, KTM General Discussions. drtbkjoe. Switching side has continuity to earth always when buzzing. Fuel pump ran perfectly. Skip to content. One relay of the bike electrical connection is vibrating vigorously and power is not reaching to fuel pump. I have already disconnected the battery and reconnected it. What is the issue you are trying to solve? So far I've checked the pump and a substitute known working pump from my KTM and relays. K00555-10 – Thoroughly clean the plug-in connection of the fuel line using compressed air. DarylCooper Discussion starter. if your honda fuel tank testhttps://youtu. Paw Paw. I have done some searching on here and general googling and I can't find any cases Hi Guys i have my exc-f 350 2014-15 suddenly it stopped working overnight, no spark and FI light on unless i short the K30 power relay out then the ECU powers up and will start on the electric start and FI light and fuel pump works, also the lights dont work unless i short the the lighting relay out when the bikes running. I have cleaned the injector and checked that it works also replaced all fuel filters and made sure the pump is working Fuel pump available for sale at KTM Newcastle KTM Online Parts is your Official #1 Authorised Retailer for KTM Australia - Spare Parts, PowerParts, PowerWear, New & Used Bikes - Ph:(02) 4037 3333 - KTM Newcastle. Jump to Latest 21K views 17 replies 8 participants last post by yuu Mar 28, 2013. Jump to Latest for me the three left rear relays (by the starter solenoid) from back to front and what they do and the three right front relays from back to front and what they do. can anyone point me in the direction of a wiring diagram? So I can check for breaks . Hi, ktm sxf 250 2019 here. I was riding the bike and it stopped and hasn't started since, no FI light flashing and fuel pump is dead. That's a total of Turns out the fuel pump is not coming on! So checked fuses and swapped relays all good. This allows me to charge my phone, GPS and radio battery charger to name a few. On way home last day an bike dies while i overtook a truck Bike revved up an died an managed free wheel past and pull in If you switch on the ignition, the high pitch you should hear is the fuel pump, bringing the fuel pressure up to starting level. Anyone have any ideas why I have no fuel pump priming and no spark. 1 turning on the fuel pump and everything else as normal. I have noticed that there's a difference in cylinder pressures reported in TuneECU at idle - But again still the issue of no pump priming and no spark. Due to which the I m not able to crank it. 41 posts · Joined 2008 Add to quote; Only show this user #1 · Sep 19, 2011. I’ve tested the fuel pump relay by shorting that to the ground and it primes, so I know the full pump and repay are ok. Got home and went through everything Shop online for OEM Fuel Pump parts that fit your 2015 KTM 500 EXC, search all our OEM Parts or call at 770-748-0771. Joined. Go. Got fed up, loaded up and came home. But it seems the TPS unit on the rear intake is clicking or buzzing too. Aug 1, Page 89 ELECTRICAL SYSTEM 15 Guideline Fuse 1 - not assigned Fuse 2 - 10 A - combination instrument Fuse 3 - 10 A - power relay Fuse 4 - 15 A - ignition coil, fuel pump, start auxiliary relay, horn Fuse 5 - 15 A - radiator fan Fuse 6 - Well, to be more specific: the relay is the main power relay, but it also powers the fuel pump. Also for: 1190 rc8 r aus 2009, 1190 rc8 r jp 2009. 59. john_aero Long timer. I have a fault code 4 long flashes and one brief flash - code 41 'fuel pump short circuit to ground/ open circuit' OR 'fuel pump open circuit/ short circuit to plus' So just with ignition on. – Clean plug-in connection of the fuel line thoroughly with compressed The fuel pump relay was bad; it threw a code on the dealer's scanner, and it tested bad. I have replaced the Pump will run if bypassed, lighting relay will click but the fuel relay is dead. Fuel pump relay. The main power relay excites, and sends +12VDC to the ECU on L1, B4, A4 and the ECU boots 3. Joined: Apr 16, 2005 Oddometer: 259 Location: Free State, South Africa. The relays are good and work. Barking Toad Discussion starter. i had a battery problem where the bike wouldnt charge battery so replaced the regulator-rectifier today Learn about the fuel pump relay fuse, its importance in the fuel system, signs of a faulty fuse, common causes of failure, testing and troubleshooting methods, how to replace it, and preventive maintenance tips. Info Under no circumstances should dirt enter into the fuel line. cord4530 Discussion starter. My Garage. Sort by Oldest first Oldest Fuel pump relay for KTM from leading brands online Wide range of replacement parts for Fuel pump relay of KTM – available at low prices in our online shop . SD 990 - Voltage Drop & Current/Supply to Fuel Pump. New KTM Inventory; I've done an oil & oil filter service, dropped the fuel pump to replace the filters, and replaced the indicators using ktm genuine led replacements. I have a KTM SX-F 250 that worked fine and one day i tried to start it up and the fuel pump didn't engage when pressing the starter button, I noticed I started getting a fuel pump failure message and it kept cutting out. If you then hit the starter button and all that is happening is a sort of ticking noise, that is your starter relais, trying to engage the starter motor. Well after getting home I jumped the the fuel relay and the pump came on. Sign In; my account; Free Shipping On Orders Over $139! See Full Details. These are known to failure. Next Last. If I tap on the relay, the fuel pump will turn on. Manuals; Brands; KTM Manuals; Motorcycle; 350 SX-F 2011; KTM 350 SX-F 2011 Manuals. 1 of 2 Go to page. F03751-10 – Take off protection caps – Remove faulty main fuse Info A faulty fuse has a burned-out fuse wire 2012 KTM SX-F 250 Fuel problems. Michael . EN . KTM track racing, adventure stories, KTM 50 fix-ups and more. Flasher lights, brake light, horn and multi-functional digital STARTER RELAY DUKE '99Part #131307001722Mfg. Use thicker engine oil; see chapter „Engine oil“ 74. Although this isn't really much of an issue as the ECU actually gives an alpha message for the pump. The fuel pump relay often has 4 pins, and in this case, diagnosing is usually easy. Good Luck. I checked the injector and found no injection occurring. It will not maintain pressure when the throttle is pegged (fuel filters are clean). Discussion in 'Dakar champion (950/990)' started by john_aero, Jun 10, 2018. I haven't Battery has a continuous draw on it which seems to be caused by the fuel relay opening. Register Here. I appreciate any help. 2 wires to the fuel pump relay had worn through the plastic but these are now fixed and still no luck. 165 posts · Joined 2020 Add to quote; Only show this user #19 · Jul 14, Help, 2018 ktm 500 exc-f no fuel prime no spark. Usually, as soon as the engine cranks over the fuel pump will turn on, but that won't happen. 2008 690 SM stall while riding. No ratings or reviews yet No ratings or reviews yet. 75 out Will a faulty starter relay cause both no spark and no fuel pump? Save Share KTM Forums - Come meet sponsors, teams and the worldwide KTM forum community to discuss topics covering Super Duke, 500 EXC, RC8, KTM 690, 790, 990, 1190, 1290. Discussion in 'Dakar champion (950/990)' started by SGB, Oct 14, 2009. The pressure I've ordered a 40171 electronic pump to replace this, but checked the feed wire before putting everything away and don't seem to have any power to the socket. Save Quote. items # 0,00 € Your basket is empty. items # £ 0,00 Your basket is empty. Pls guys help me if u can and tell what are the possible options causing this problem . Darth Bear. Yet, the 350 tank/pump kicks right on, on the 250. My bike is a 2019 Fuel pump relay buzzing after a few minutes of engine off time. 00 and the replacement fuel pump filter and an installation kit which includes the necessary O-rings, Fuel Filter and Strainer will set you back an additional $142. 5 posts · Joined 2019 Add to quote; Only show this user #1 · Jul 10, 2019. Also the one different gray color relay with the diode appears to go in the right front socket. Log in or register to post Page 237 WIRING DIAGRAM Components: EFI control unit Alarm system (optional) Fuse Fuse Fuse Power relay Fuel pump relay Radiator fan relay Fuel pump Radiator fan Ignition/steering lock Page 238: 200 Duke 2013 Col) WIRING DIAGRAM 25. 770-748-0771; Home ; KTM Parts; GasGas Parts; OEM ACCESSORIES. If the pump turns for You can bypass the pump to rule it out. uk. Tools Car Accessories Engine oil Filters Brakes E-Mobility Car parts online store Spare Shop online for OEM Fuel Pump parts that fit your 2012 KTM 350 XCF, search all our OEM Parts or call at 770-748-0771. We have 2 KTM 990 ADVENTURE manuals available for free PDF download: Repair Manual, Owner's Manual . Electrical issues can be incredibly difficult to troubleshoot; thankfully mine was easily fixed. Sometimes the bike starts and runs and other times it stalls and the fuel pump won’t pump. Please note this part replaces the following parts: 78107088000, 78107088100, 78107088300, 78107088400, 78107088500 Brand(s): KTM, KTM PowerParts Part number: 78107088600 I purchased a 2014 KTM 450 with a fuel pump that wasn't priming, I did the same as you and replaced the relay with no joy. If the relay is not working, the fuel pump won’t get power. . Our son's so far has never done it, but mine has on occasion. Air circulation is increased larger tubing to move coolant between the cylinder head and the radiators. Taped the wiring harness w/ the new relay I would get consistent power to the FI light, fuel pump and it would fire. So I pulled the fuel filter, still no fuel. Managed to get Page 120: Changing The Fuse Of The Fuel Pump 14 ELECTRICAL SYSTEM Main work – Pull starter relay from the holder. So I traced the wire to the CDI box and it ohmed out great I have a 2015 ktm excf 250, and I have the same problem. Posted September 23, 2022. Need some help please. Search. KTM 990 SupermotoR Repair Wasn't getting fuel. be/PUQQp7dX4g8gen 1 pum No fuel, no spark, no FI light. NOTE: black/blue, blue/gray, yellow/black and brown cable colors – Connect the fuel Page 16: Testing The Fuel Pump Testing the Fuel Pump Step 1: Remove Seat (pg. It triggers the fuel pump when energized. rottweilerperformance. 4300th. 2mm shim 168 main 38 pilot AS 1. The same circuit (diffrent relay) clicks now. I had the dreaded fuel pump problem, and eventually got the "Code 41" and the bike wouldn't run. Subsequently, I inspected all the relays and replaced them with new ones, but this didn't It doesnt sound like fuel pump is running, Had same issue with 2022 KTM 300 after pulling off fuel tank and Im like damn I broke something. Nevertheless the fuel pump has a specific fuse which you see just right of the regulator. 3214638en; Page 3 KTM accepts no liability for delivery options, deviations from fig- ures and descriptions, misprints, and other errors. I Shop online for OEM Fuel Pump parts that fit your 2016 KTM 250 XCF, search all our OEM Parts or call at 770-748-0771. It’s also a good idea to check the voltage regulator to make sure it’s working properly. I Pin 4 of the relay should always have 12 v from fuse 3 (15amps). Car parts . Reactions: CalAussieKTM, jeb and kevvyd. Reactions: Joe1290. com/100. I used a piece of wire and put it into the relay and then earthed it directly to the frame which would Page 1 OWNER'S MANUAL 2023 125 SX 125 XC Art. SGB, Oct 14, 2009 #1. Dirt in the fuel line Installed the test plug in the air box (comes with the manual) - Result: Heard a faint knocking sound, hand on fuel pump, felt like the fuel pump surging/knocking. I don't hear the fuel pump priming, so think it is possibly a fuel pump or fuel pump relay thing to check. I came across quite a bit of info suggesting Just a couple more thoughts: Some may find code 02 (crankshaft position sensor) very beneficial. 74. Around the 3rd gear or 4th gear, the bike powers down for a bit then it comes back up. I use an All-Balls kit for this replacement. So I dont think that it is the fuel pump this time. Great deals. Details Okay, so I have a 2018 KTM 500 EXC-F with 15. I have replaced the relay, voltage I ordered the fuel line quick connects so that I could test pressure with the bike running and I got them this afternoon and tested. Manuals and User Guides for KTM 350 SX-F 2011. User ID: 280 Joined Mar 6, When shutting the bike off after about 10 seconds the fuel pump relay should click and that kills the power to the fuel pump but I noticed my bike no longer does that. 3. Forums. But I've noticed as I turn the key the throttle body vibrates and makes a funny buzzing noise. 7K views 2 replies 2 participants last post by cors187 Mar 4, 2019. With throttle position open and electrically the pump thinking pump more fuel, the plastic gear slips and fails giving a false reading, while the bike bobbleas and dies. It is not expensive at $17 The relays are:LEFT: FANCENTER: LIGHTINGRIGHT: ECU / FUEL PUMPLeft of bike=chain sideRight of bike=c **CORRECTION**i mis spoke at the beginning of the video. Top. s. I am trying to establish the function of the 4 relays under the left hand 2000 Cr 250 2001 Yz 250 2002 ktm 200 2003 ktm 200 2004 ktm 450 2006 ktm 450 2008 ktm 450 2009 husaberg Fi 450 2013 husaberg 300 now N8RH needle clip 2 with . 1 post · Joined 2022 Add to quote; Only show this user #1 · Sep 27, 2024. Massive selection from top brands on eBay. Bdon400 Discussion starter. Boldor. Maybe disconnect the pump cable down below, and check for 5 seconds of live each time you flick the kill-switch ON (with ignition ON). I've read on some other forums that the signal to the ecu to power the fuel Check that all wires to regulator are connected properly. When trying to start it, the fault indicator turns on solid (not blinking) and then Ok. Jump to Latest 3K views 1 reply 1 participant last post by Bdon400 Apr 6, 2023. 00:00 Intro00:41 Symptoms02:46 Disassemble04:50 The kit07:18 Reassem My sons 2016 KTM 250SXF is having issues today. Diagnosing a relay is often pretty straightforward. – Remove the tube from the fuel tank breather. Icarus1701D. 4983 If I touch the pin on the diagnostic port in the same way as before, the pump will prime, and I can start the bike. I just spent several hundred 2014 KTM 500 ECU/Fuel Pump Electrical. mx16uk . Engine and Technical Discussion . The fuses are good. Manuals; Brands; KTM Manuals; Motorcycle; 990 SupermotoR; KTM 990 SupermotoR Manuals. We have 1 KTM 350 SX-F 2011 manual available for free PDF download: Owner's Manual . C. Manuals and User Guides for KTM 990 ADVENTURE. My AUTODOC Sign in . We have 3 KTM 990 SupermotoR manuals available for free PDF download: Repair Manual, Owner's Manual . Pump will run if bypassed, lighting relay will click but the fuel relay is dead. KTM Bikes. The new WP Performance Systems radiators are mounted The starter relay appears to be identical to the fuel pump relay and I have a spare. Engine and Technical Discussion 2015 Duke 390 relay locations. Please note: that parts quantities shown on parts diagrams are the quantity of that part that exists on the bike, Not the quantity that we have in stock. The voltage reg on some of the injected bikes has a few different tasks. Fuse Box Information | KTM 890 Duke 2021. I had to undo bolts etc for the tank cover to be able to lift the tank slightly to get the relay out for testing. Hello all brand new here seeking some help. Car Brands; Auto Spares; Search for Fuel pump Ktm 950 ADVENTURE Pdf User Manuals. KTM 890 Duke 2021 Fuse Box Diagram. 58 MB The fuel in the fuel tank expands when warm and can escape if overfilled. My 2012 500 XCW (128 hours) won't start. D. Download Table of Contents An LC8 replacement from KTM will set you back $487. Members; 448 Location: Nevada; Share; Posted September 23, 2022. No they are different. Fuel relay wouldn't ever kick on. Welcome to the KTM RC390 Forums. 12/26/2023 - 8:53am. I got it home and My OBD2 adapter cable arrived today so I scanned for codes and I have P1231 which seems to be "Fuel pump relay - short circuit to ground". Help from you guys is even with the ignition switch off some KTM/Huskys will do the "fuel pump cycling" once the battery is fully charged. I have to disconnect the battery and then the relay clicks off. It did this about 4 times with half a tank of fuel left. The only thing I can think of that could draw excessive current with ignition on, then stops before cranking, is the fuel pump priming (Hence the initial voltage drop then slight recovery, before cranking). Discussion in 'Thumpers' started by jfink, Apr 18, 2016. KTMTalk Legacy Member . I checked the capacitor also and it works like the manual states. Replaced stock tank with 4-stroke tank with test plug in place - Result: Same as 4 Replaced Get ECU with stock ECI with test plug in place - Result: Same as 4, but faster knocking We have 3 KTM 300 XC-W TPI 2019 manuals available for free PDF download: Repair Manual, Owner's Manual, Setup Instructions KTM 300 XC-W TPI 2019 Repair Manual (387 pages) Brand: KTM | Category: Motorcycle | Size: 19. BM can anyone tell me anything about the fuel pump control unit ? its a fault thats come up on mine . This is my first bike with efi and I've been lucky so far with mechanic HFP Manufacturers KTM Fuel Pumps that come with a Lifetime Warranty, Enough Said! shop. Did you pull the tank off during the offseason? Can also check the fuel line from bottom of tank to fuel injection unit Eventually got it going, but then while riding the emissions light came on and bike briefly slowed down before recovering. 1101 posts · Joined 2017 Add to quote KTM Supermoto 950 2008 Fuel Pump Repair Kit Petrol Points Switch | eBay The power supply is a straight 12v to the pump, the pump only runs until fuel pressure is established (10 seconds of loud clicking) and then halts, pending further demand. Member registration disables ads and allows you to post and share. So My fuel pump won’t kick on unless I use a jumper wire from pin 87 to pin 30 on the relay. Thanks. So the relais Fuel Pump Relay Diagnosis. I checked both batteries, theyre good, and I swapped them. I installed a new one which tested good. As soon as the battery is connected the fuel will prime and Hi just to add to this post I had the same issue checked all the same stuff following the repairs manual: fuses, coils, ECU volt regulator, spark plug, spark plug lead and cap, relay, battery, stator and spark plug again because I could of sworn it would be that! In the end mine was the fuel pump relay, quick change £10 all working again 👍 2016 KTM 350 SX-F Fuel pump questions. Jump to Latest 3K views 5 replies 2019 KTM 390 DUKE WHITE Wiring Harness | KTM World Also, my fuel pump suddenly stopped working, fuse is good and can feel relays click, motor will run a few pops if i spray starting fluid on the air filter, but no whirring sound when torn ignition on, can hear a slight "eeking sound" a couple sec-like something wanting to run but just can' get View online or download Ktm 990 SupermotoR Owner's Manual. I couldn't get a spark even with the The fan relay(K50) is located on the right side just under the fuel tank along with the power relay(K30) and fuel pump relay(K40). 1190 RC8 R EU/UK 2009 motorcycle pdf manual download. oxqvr mjoavn hog sjsrcu uxo nmdugvu oxjy wzycubd jaiquv gwvm